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Reasons to buy NIKKEN Tool Holders
Reasons to buy NIKKEN Tool Holders
NIKKEN Tool Holders are world renowned for being some of the best tool holders in the industry. NIKKEN Tool Holders stand out as a premium solution, delivering a range of benefits that make them the elite tool holder within any market for any and all operations necessary.
Here’s why investing in NIKKEN Tool Holders can transform your production processes:
Extended Tool Life and Superior Reliability and Repeatability
One of the most significant advantages of NIKKEN’s Tool Holders is their ability to extend tool life and ensure consistent assembly reliability. As well damped solutions they reduce vibration and can guarantee repeatable minimal run out of up to 3 microns at 4 x D for our collet chuck range of slim chucks, resulting in the potential for increased tool life by up to 5X!
By investing in NIKKEN Tool Holders, manufacturers can drastically reduce the frequency of tool replacements, thus resulting in substantial cost savings, as fewer tools need to be purchased over time, and less downtime is required for operations. Moreover, reduced wear means lower energy consumption during machining, contributing to a more sustainable production process.
Improved Parts Quality and Reduced Waste
NIKKEN's precision tool holders are designed with a focus on achieving impeccable gripping force, allowing users to produce higher quality components and a provide a greater surface finish. For example, NIKKEN’s very own milling chuck the multi-lock uses sub-zero treatment, which ultimately provides greater rigidity, whilst eliminating warpage, distortion and improving both performance and reliability across the tool’s life. As a result, manufacturers experience improved accuracy and better-quality finishes, with a significant reduction in scrap rates- directly lowering material waste and associated costs.
The reduced scrap can improve cost savings and the overall efficiency of the manufacturing process. By repeatably producing components that meet necessary requirements, manufacturers can boost their output quality while reducing machine downtime and save more money. This improvement in quality control further enhances productivity and sustainability- reducing waste and energy consumption.
Embrace ‘Green Button Machining’ for Increased Uptime and Sustainability
NIKKEN Tool Holders play a crucial role in what is known as ‘Green Button Machining’—a concept that emphasizes maximizing machine uptime with minimal human intervention.
This increase in machine uptime directly translates into reduced setup times, which not only boosts productivity but also cuts down on energy usage, contributing to a more sustainable operation. The reduced downtime also enhances the lifespan of the machinery itself, leading to further cost savings and a reduced environmental footprint.